Product Introduction‌

The ‌Top Laundry 150g Detergent Packaging Machine‌ is a vertical form-fill-seal (VFFS) system specifically engineered for high-speed packaging of powdered and granular detergents.  Designed for industrial-scale production lines, it automates the entire process from film feeding to sealed pouch output, achieving precision (±0.5g accuracy) and speeds of 40–60 pouches/minute.  Its modular construction features food-grade SUS304 stainless steel contact surfaces and servo-driven film transport belts, ensuring durability and compliance with ISO 9001/CE standards.  The machine specializes in producing stand-up spout pouches—a preferred format for premium laundry detergent brands—with optional nitrogen flushing to extend product shelf life.

Technical Specifications‌

Core Performance Metrics‌

• Model Variants‌: TL-VP150 (standard) / TL-VP150S (spout pouch version)

• Bag Dimensions‌: Adjustable for 100–200g capacities;  default optimized for 150g (±5g) detergent portions

• Film Compatibility‌: Laminated PE/PP rolls with 80–200μm thickness;  max roll diameter: 300mm

• Weighing System‌: Load-cell-based gravimetric filler with dual-stage auger (coarse + fine feed)

• Sealing Mechanism‌: Triple-seal jaws (150–200°C adjustable) with cooling blowers

• Production Speed‌: 40–60 pouches/minute (dependent on film type and sealing parameters)

• Power Requirements‌: 220V/50Hz, 3.5kW (energy-saving mode reduces consumption by 20%)

• Air Pressure‌: 0.6MPa minimum, consumption: 0.3m³/minute for pneumatic components

• Machine Footprint‌: 1500(L)×900(W)×2200(H)mm;  weight: 850kg

Advanced Features‌

• Integrated Dust Extraction‌: 500m³/hr suction system with HEPA filtration

• Smart Film Tracking‌: CCD camera ensures print registration accuracy (±1mm)

• Multi-Language HMI‌: 7" touchscreen with English/Spanish/Russian interfaces

• Data Export‌: USB/RS485 ports for production logs (CSV format)

Application Scenarios‌

Commercial Detergent Production‌

Packaging bulk detergent powders into retail-ready 150g pouches for supermarkets and convenience stores.  The machine's precision filling prevents under/over-dosing—critical for cost-sensitive detergent formulations.

Private Label Manufacturing‌

Flexible film printing options allow private-label brands to customize pouch designs (up to 8 colors) without retooling.  Ideal for contract packaging facilities serving multiple detergent brands.

Eco-Friendly Detergent Lines‌

Compatible with biodegradable films (PLA/PBAT blends) and compact pouch formats that reduce plastic usage by 30% compared to rigid bottles.

Industrial Supply Chains‌

Integrated with robotic palletizers in large-scale plants, producing up to 72,000 pouches per 8-hour shift for institutional detergent supplies.

Operating Instructions‌

Pre-Operation Setup‌

Film Loading‌

Mount the film roll on the unwind shaft, threading through all guide rollers.  Ensure the printed side faces outward if using pre-printed film.

Parameter Configuration‌

Input pouch dimensions (typically 120×80mm for 150g), sealing temperature (170°C for PE films), and fill weight via the touchscreen.

Test Run‌

Execute 10–15 empty cycles to verify film alignment before introducing detergent powder.

Production Cycle Workflow‌

Film Forming‌

The forming collar shapes flat film into a tube, sealed vertically by the longitudinal sealer.

Filling Phase‌

Auger feeds pre-measured detergent into the tube;  photoelectric sensors trigger cutoff at the 150g mark.

Horizontal Sealing‌

Cross-sealing jaws create the pouch bottom/top while simultaneously separating the finished pouch.

Output‌

Conveyor transfers sealed pouches to inspection or secondary packaging stations.

Maintenance Protocols‌

Daily‌: Clean residual powder from auger/funnel;  inspect sealing jaws for debris.

Weekly‌: Lubricate chain drives with food-grade grease;  calibrate load cells.

Monthly‌: Replace worn film transport belts;  check electrical connections.

Troubleshooting & FAQs‌

Common Operational Issues‌

Inconsistent Seal Strength‌

Cause: Temperature fluctuations or contaminated sealing surfaces.

Solution: Clean jaws with alcohol wipes;  recalibrate temperature to ±5°C of film manufacturer's recommendation.

Film Jamming‌

Cause: Misaligned forming collar or excessive film tension.

Solution: Adjust collar position;  reduce brake pressure on the unwind shaft.

Weight Variations‌

Cause: Powder bridging in hopper or auger wear.

Solution: Install anti-bridging vibrators;  inspect auger flights for erosion.

Frequently Asked Questions‌

Q1: Can it handle scented detergents without cross-contamination? ‌

Yes, the stainless steel construction allows thorough cleaning between batches.  Optional CIP (Clean-in-Place) systems are available for frequent flavor changes.

Q2: What’s the minimum order quantity for custom pouch sizes?  ‌

No MOQ for standard dies;   custom tooling requires 10,000+ pouch orders to justify machining costs

‌Q3: How to integrate with existing ERP systems?  ‌

Production data (counts, rejects) exports via RS485 to most PLCs or middleware like Kepware

‌Q4: Warranty coverage for abrasive materials?  ‌

Standard 1-year warranty excludes auger/screw wear;   optional hardened steel augers extend lifespan to 3+ years for abrasive formulations

‌Sustainability & Compliance‌

‌Energy Efficiency‌: Regenerative braking on servo motors reduces power consumption by 15% versus traditional drives

‌Material Savings‌: Precise filling cuts detergent waste by 1.2% annually (≈1.8 tons per 150g pouch line) 

Certifications‌: CE Mark (Machinery Directive 2006/42/EC), ISO 14001 environmental management