Product Introduction
The Automatic Flow Wrapper Horizontal Packaging Machine is a high-performance industrial packaging solution manufactured by leading Chinese factories such as Foshan Land Packaging Machinery and Gelgoog Intelligent Technology.Designed for efficiency and precision, this servo-driven system specializes in horizontal form-fill-seal (HFFS) packaging, achieving speeds of 40–230 pouches/minute with ±0.5g weight accuracy.Its modular SUS304 stainless steel construction complies with ISO 9001/CE standards, ensuring durability and hygiene for food, pharmaceutical, and cosmetic applications.
Key innovations include:
Adaptive Film Handling: Accommodates laminated PE/PP films (80–200μm) and biodegradable PLA/PBAT options, with quick-change tooling (<5 minutes) for seamless product transitions.
Smart Integration: Equipped with a CCD camera for print registration accuracy (±1mm) and HEPA dust extraction (500m³/hr) to maintain hygiene for powdered products like spices or protein powders.
Energy Efficiency: Regenerative braking reduces net power consumption by 18–22%, while optional nitrogen flushing extends shelf life for oxygen-sensitive items like snacks or supplements.
Technical Specifications
Core Performance Metrics
Speed Range: 40–230 pouches/minute (dependent on product dimensions and film type).
Bag Dimensions: Adjustable for 65–280mm length × 30–160mm width × 5–75mm height, accommodating diverse product shapes from chocolate bars to detergent pods.
Film Compatibility: Supports max roll diameter of 320mm and width of 250–350mm (center-folded U-film), including pre-printed options.
Weighing System: Gravimetric load-cell filler with dual-stage auger (coarse + fine feed) for ±0.5g accuracy, ideal for sticky or granular materials.
Sealing Mechanism: Triple-seal cross jaws with PID temperature control (±2°C) and air cooling for consistent seal integrity across film types.
Power Requirements: 220V/50Hz, 2.4–3.5kW;compressed air consumption: 0.3m³/minute at 0.6MPa.
Machine Footprint: 3700(L)×680(W)×1450(H)mm;weight: 550kg for easy integration into production lines.
Advanced Features
Multi-Lane Configuration: Optional 4-lane setup boosts output to 800+ pouches/minute for high-volume operations.
Data Logging: USB/RS485 ports export production metrics (e.g., pouch counts, reject rates) in CSV format for quality tracking and ERP integration.
Hygienic Design: CIP (Clean-in-Place) compatibility meets pharmaceutical GMP standards, with removable contact parts for deep cleaning.
Application Scenarios
Confectionery & Snacks
High-speed wrapping of stick candies, chocolate bars, and biscuits.The horizontal flow design prevents product deformation during packaging, critical for fragile items like wafer cookies.Nitrogen flushing preserves freshness for premium snack brands.
Pharmaceuticals
Single-dose powder sachets (20–300g) with optional desiccant insertion modules, complying with USP<671>standards for moisture-sensitive formulations.The machine’s dust-proof enclosure ensures sterile packaging environments.
Cosmetics & Chemicals
Portioning liquid soaps or detergent pods using solvent-resistant sealing jaws.Transparent films enable product visibility, while aluminum laminates provide UV protection for photosensitive ingredients.
Industrial Goods
Packaging adhesives, lubricants, or seeds in UV-blocking films.Gas flushing inhibits mold growth in humid climates, with optional vibratory feeders for uniform product distribution.
Operating Instructions
Pre-Production Setup
Film Loading
Mount pre-printed film rolls on the unwind shaft, threading through all guide rollers.For graphic alignment, use the CCD calibration tool to synchronize print marks with sealing positions.
Parameter Configuration
Input pouch dimensions (e.g., 120×80mm), sealing temperature (170°C for PE films), and fill weight via the 7" multilingual HMI.Conduct 10 empty cycles to verify film tracking before product feeding.
Product Calibration
Adjust the auger speed and vibratory feeder settings using a 100g test sample.Validate weight consistency with 10 consecutive fills (±3g tolerance) and seal integrity via tear tests.
Production Workflow
Film Forming
The horizontal forming collar shapes flat film into a tube, sealed longitudinally by the vertical sealer.Air-assisted guides ensure wrinkle-free forming for laminated films.
Product Feeding
Servo-driven conveyor aligns items end-to-end;photoelectric sensors trigger cutoff at the target weight.For powders, the anti-bridging auger design prevents clogging.
Cross Sealing & Cutting
Dual heat jaws create pouch ends at 150–200°C, while rotary blades separate finished units.Instant air cooling solidifies seals within 0.5 seconds.
Maintenance Protocols
Daily: Clean residual product from augers and funnels using food-grade brushes;inspect sealing jaws for debris with alcohol wipes.
Weekly: Lubricate chain drives with NSF H1 grease;calibrate load cells using certified weights.
Monthly: Replace worn film transport belts;inspect electrical terminals for corrosion and tighten loose connections.
Troubleshooting & FAQs
Common Operational Issues
Seal Leaks
Cause: Insufficient temperature for thick films or product contamination on jaws.
Solution: Increase temperature by 5–10°C for laminated films;clean jaws hourly with isopropyl alcohol.
Film Wrinkling
Cause: Uneven tension across guide rollers or misaligned forming collar.
Resolution: Rebalance unwind brake pressure;realign collar using the laser alignment tool.
Weight Variations
Cause: Bridging in powder hoppers or auger wear for abrasive materials.
Fix: Install anti-bridging vibrators;upgrade to tungsten carbide-coated augers for extended lifespan.
Frequently Asked Questions
Q1: Can it handle two-phase products (e.g., powder + liquid sticks)?
Yes, with a dual-hopper option (additional cost).The liquid filler doses first, followed by powder topping, ensuring layered product integrity.
Q2: Minimum order quantity for custom pouch dies?
Standard dies require 5,000 pouches (MOQ);lead time is 15–20 days for custom designs.
Q3: How to integrate with metal detectors or checkweighers?
Rejection signals connect via 24V DC I/O or OPC-UA protocol, compatible with most quality control systems.
Q4: Warranty coverage for chocolate packaging?
Standard 1-year warranty excludes sugar residue damage;optional Teflon-coated jaws (+$350) prevent sticking.
All rights reserved @ Shandong Chengyi Intelligent Equipment Co., LTD. Contact Number: +8613280687000
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