Product Introduction‌

The ‌High Speed Flow Wrap Horizontal Packaging Machine‌ represents industrial-grade automation technology designed for rapid, precision wrapping of various products across food, pharmaceutical, and consumer goods sectors. This servo-driven system achieves production speeds of 40–230 pouches/minute with ±0.5g weight accuracy, utilizing PLC-controlled synchronization for film forming, filling, and sealing. Its modular SUS304 stainless steel construction complies with ISO 9001/CE standards, featuring adjustable triple-seal jaws (150–200°C) for retail-ready three-side-sealed pouches.

Key innovations include:

Adaptive Film Handling‌: Accommodates laminated PE/PP films (80–200μm) and biodegradable PLA/PBAT options, with quick-change tooling (<5 minutes) for product transitions.

Smart Integration‌: CCD camera ensures print registration accuracy (±1mm), while HEPA dust extraction (500m³/hr) maintains hygiene for powdered products.

Energy Efficiency‌: Regenerative braking reduces net power consumption by 18–22%, with optional nitrogen flushing extending shelf life for oxygen-sensitive items.

Technical Specifications‌

Core Performance Metrics‌

• Speed Range‌: 40–230 pouches/minute (dependent on product dimensions and film type).

• Bag Dimensions‌: Adjustable for 65–280mm length × 30–160mm width × 5–75mm height.

• Film Compatibility‌: Max roll diameter 320mm; width 250–350mm (center-folded U-film).

• Weighing System‌: Load-cell filler with dual-stage auger (coarse + fine feed) for ±0.5g accuracy.

• Power Requirements‌: 220V/50Hz, 2.4–3.5kW; air pressure: 0.6MPa (consumption: 0.3m³/minute).

• Machine Footprint‌: 3700(L)×680(W)×1450(H)mm; weight: 550kg.

Advanced Features‌

• Multi-Lane Configuration‌: Optional 4-lane setup boosts output to 800+ pouches/minute.

• Data Logging‌: USB/RS485 ports export production metrics (CSV format) for quality tracking.

• Hygienic Design‌: CIP (Clean-in-Place) compatibility for pharmaceutical/food-grade applications.

Application Scenarios‌

1. Confectionery & Snacks‌

   High-speed wrapping of stick candies, chocolate bars, and biscuits. The horizontal flow design prevents product deformation during packaging, critical for fragile items like wafer cookies.

2. Pharmaceuticals‌

   Single-dose powder sachets (20–300g) with optional desiccant insertion. Meets USP<671>standards for moisture-sensitive formulations.

3. Cosmetics & Chemicals‌

   Portioning liquid soaps or detergent pods using solvent-resistant sealing jaws. Transparent films enable product visibility.

4. Industrial Goods‌

   Packaging adhesives, lubricants, or seeds in UV-blocking films. Gas flushing inhibits mold growth in humid climates.

Operating Instructions‌

Pre-Production Setup‌

1. Film Loading‌

   Mount pre-printed film rolls on the unwind shaft, threading through guide rollers. Align registration marks using the CCD calibration tool.

2. Parameter Configuration‌

   Input pouch dimensions (e.g., 120×80mm), sealing temperature (170°C for PE films), and fill weight via the 7" multilingual HMI.

3. Test Run‌

   Execute 10 empty cycles to verify film tracking before product feeding.

Production Workflow‌

1. Film Forming‌

   Horizontal forming collar shapes flat film into a tube, sealed longitudinally.

2. Product Feeding‌

   Servo conveyor aligns items; photoelectric sensors trigger cutoff at the target weight.

3. Cross Sealing‌

   Dual heat jaws create pouch ends while rotary blades separate finished units.

Maintenance Protocols‌

• Daily‌: Clean residual material from augers; inspect sealing jaws with alcohol wipes.

• Weekly‌: Lubricate chains with food-grade grease; calibrate load cells.

• Monthly‌: Replace worn film transport belts; inspect electrical connections.

Troubleshooting & FAQs‌

Common Operational Issues‌

1. Seal Leaks‌

   Cause: Temperature fluctuations or film contamination.

   Solution: Increase temperature by 5–10°C for laminated films; clean jaws hourly.

2. Film Wrinkling‌

   Cause: Uneven tension or misaligned forming collar.

   Resolution: Rebalance unwind brake pressure; realign collar.

3. Weight Variations‌

   Cause: Bridging in powder hoppers or auger wear.

   Fix: Install anti-bridging vibrators; upgrade to hardened steel augers.

Frequently Asked Questions‌

Q1: Can it handle sticky products like caramel?‌

Yes, with Teflon-coated jaws and non-stick film guides (requires hourly cleaning).

Q2: Lead time for custom pouch dies?‌

Standard dies: 7 days; custom designs: 15–20 days (MOQ: 5,000 pouches).

Q3: How to integrate metal detectors?‌

Via 24V DC I/O or OPC-UA protocol for ERP connectivity.